Ceramic Conveyor Rollers

Ceramic Conveyor Rollers

Product Features:

Ceramic conveyor rollers offer exceptional advantages such as complete resistance to rust and corrosion, a smooth surface finish, and an extremely low wear rate of just 0.1%, significantly extending the service life of conveyor belts.

They also exhibit strong filtration and adsorption capabilities, high mechanical strength, low operational resistance, excellent corrosion resistance, non-toxicity, easy regeneration, and a long service life.

Ceramic rollers are critical components in belt conveyor systems, composed of a ceramic shell, bearings, a shaft, and plastic labyrinth seals. They are specifically engineered to replace conventional steel or plastic rollers. The ceramic shell is manufactured from high-quality kaolin clay and fired at high temperatures, resulting in outstanding resistance to acids and alkalis, high hardness, and superior wear resistance. These properties make ceramic rollers ideal for demanding applications in mining, chemical processing, glass manufacturing, and other high-abrasion environments.

Key Advantages:

Corrosion Resistance

Ceramic wear-resistant rollers withstand corrosion from acids, alkalis, and salts, ensuring stable and reliable long-term performance.

High Hardness & Wear Resistance

With exceptional hardness and wear resistance, these rollers maintain optimal performance even in the harshest operating conditions.

Fully Sealed Design

Equipped with plastic labyrinth seals at both ends, the roller prevents lubricant leakage and ensures the internal bearings operate in a fully sealed, contamination-free environment.

Superior Ceramic Surface Properties

The ceramic surface naturally forms a stable oxide layer that is non-reactive and non-adhesive—preventing material buildup and chemical interaction. The specially designed troughed roller profile easily removes adhered material from the belt. On inclined conveyors, it delivers high driving force with minimal resistance for superior efficiency. Additionally, the dual-section roller design reduces localized pressure on the belt, while the hollow center allows debris to fall through automatically, preventing material accumulation and further extending roller life.

Long Service Life

Ceramic rollers last 2–3 times longer than conventional steel rollers. They also significantly reduce belt wear and help prevent belt misalignment, thereby prolonging the life of the entire conveyor belt system.

Significant Economic Benefits

By using ceramic wear-resistant rollers, operators can lower the total cost of ownership for belt conveyors, reduce maintenance downtime, and enhance overall production efficiency.

标签： Ceramic Conveyor Rollers