Ceramic idlers are key components of belt conveyors, composed of ceramic bodies, bearings, shafts, and plastic labyrinth seals. They are primarily used to replace traditional steel or plastic idlers. The ceramic body is made from kaolin clay fired at high temperatures, offering exceptional resistance to chemical corrosion, high hardness, and wear resistance. These idlers are widely used in high-wear environments such as mining, chemical processing, and glass manufacturing.
Corrosion Resistance
Ceramic wear-resistant idlers can withstand corrosion from acids, alkalis, and salts, ensuring long-term operational stability.
High Hardness and Wear Resistance
Their exceptional wear resistance and high hardness allow the idlers to maintain excellent performance even in harsh conditions.
Fully Sealed Design
Both ends are equipped with plastic labyrinth seals, effectively preventing lubricant leakage and ensuring the rolling shaft operates continuously in a fully sealed state.
Ceramic Surface Properties
The ceramic material on the surface of the idlers forms an oxide film that does not adhere to or react with any substance. The unique troughed idler design facilitates easy removal of material buildup on the belt. On inclined belts, it provides high driving force with low resistance, ensuring superior performance. Additionally, the two-section idler structure reduces pressure points on the belt, while the hollow design allows accumulated material to fall off automatically, preventing buildup and extending the idler's service life.
Long Service Life
The service life of ceramic wear-resistant idlers is significantly extended, up to 2-3 times that of steel idlers. They also considerably reduce belt wear and effectively prevent belt misalignment, thereby prolonging the belt's lifespan.
Significant Economic Benefits
The use of ceramic wear-resistant idlers reduces the overall cost of belt conveyors, decreases maintenance hours, and enhances production efficiency.
Frequently asked questions
Frequently asked questions
Frequently asked questions
Frequently asked questions
Frequently asked questions
Frequently asked questionsFrequently asked questions
Frequently asked questionsPackaging and transportation
Packaging and transportation
Packaging and transportation
Packaging and transportation
Packaging and transportation
Packaging and transportation
Packaging and transportation
Packaging and transportation
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